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PLATINUM SERIES

5-Ply Architectural Flush Doors

MPC-5                                                                                                                                                                                             1-3/8" Wood Top Rail       

Mohawk Particle Core Door                                                                                                                                                 Bonded to Core Prior to

Edge-Bonded                                                                                                                                                                               Factory Trimming

5-Ply Construction                                                                                                                                                                  1-3/8" Matching 2-Piece

                                                                                                                                                                                                           Hardwood Stile Bonded

QUALITY ASSURANCES: All Particle Core doors meet or exceed the                                                              to Core Prior to Factory      latest edition of W.D.M.A. I.S. 1A-97 and AWI 1300 Quality Standards.                                                                     Trimming                                                                                                                                                                                                                             Particle Core 28 to 32 lbs. APPLICATIONS: Used in architectural installations when AWI 1300PC                                                                     Per Cubic Foot   

specifications must be met.                                                                                                                                                       2-Ply Premanufactured

                                                                                                                                                                                                           Door Skins of Various

MAXIMUM SIZE: (Single Door) 4/0 x 9/0; (Paired Doors) 8/0 x 9/0.                                                                         Wood Species;Faces Comply

Pair matching all species.                                                                                                                                                           with AWI Quality Standards                                                                                                                                                                                                            OR  

THICKNESS: 1-3/8", 1-3/4" standard up to 2-1/2" by special request.                                                                       1-Ply 1/8" Rustic,

                                                                                                                                                                                                           Tempered Hardboard or

CONSTRUCTION: 5-ply architectural-grade construction. Mohawk utilizes                                                                 Plastic Laminate

Polyvinyl Acetate technology.                                                                                                                                                    Solid Hardwood Veneer

                                                                                                                                                                                                           Crossbanding with Grain

FACES: 2-ply wood veneers in Premium (A and AA), Good (B), book or slip                                             Perpendicular to Face

matched for balanced, center, and running assemblies. Door skins are 1/8"                                                       Veneer

and face veneers are minimum 1/50" thick. The 2-ply architectural-grade

doorfaces are hot-pressed with hardwood veneer crossbanding. No                                                                          1-3/8" Wood Bottom

synthetic or composite materials are used in our crossband assembly.                                                                      Rail Bonded to Core

    

GRADES:

Custom—standard.

Premium—available by special request, extended lead times for AA faces.

 

Stock species for immediate manufacturing: Rotary Natural Birch, Rotary Select White Birch, Plain Sliced Red Oak, Rift Red Oak, Plain Sliced Natural Maple, Plain Sliced Select White Maple, Plain Sliced American Black Cherry, Plain Sliced Honduras Mahogany, Tempered Hardboard, and Medium Density Overlay. The following species available with an extended lead-time: Plastic Laminate, Plain Sliced Walnut, Plain Sliced American Beech, Plain Sliced Natural Ash, Plain Sliced Red and White Birch, Bird’s Eye Maple, Rotary Oak, Plain Sliced Poplar, Plain Sliced Sapele, Rotary White Oak, and Santos (Rosewood). Other species available by special request.

 

1-PLY PLASTIC LAMINATE: Faces from Formica, Nevamar, and Wilson-Art. Pionite available by special request (lead-time and price will vary).

 

1-PLY TEMPERED HARDBOARD: Modulus of rupture 8500 PSI. Meets or exceeds ANSI/AHA-135.4 1982 Standards. 1-PLY RUSTIC: Modulus of rupture 5700 PSI. Meets or exceeds ANSI/AHA-135.4 1982 Standards.

 

CORE: Stiles and rails securely bonded to core using a hot melt glue process and then sanded to ensure even thickness and minimal telegraphing of core and stile parts through veneer. Particle Core meets or exceeds ANSI.A-208-1-1989 for grade 1-LD-1. Face screw pull 90 lbs. Resists warping—superior dimensional stability. Provides full support for cut-outs at light and louver openings; excellent bonding capabilities. 1-LD-2 core is available by special request (lead-time and price will vary).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STILES: 1-3/8" 2-Ply matching/compatible hardwood lumber stiles. Stiles are securely bonded to core using a hot-melt glue process andthen entire framed assembly is sanded smooth to ensure minimal telegraphing of core and stile parts through veneer. Specific gravity and screw-holding of most popular species: Douglas Fir gravity .41, approximate screw-holding 495 load lbs. Birch .55, 890 load lbs. Cherry .47, 650 load lbs. Maple .56, 923 load lbs. Red Oak .54, 858 load lbs. White Oak .60, 1060 load lbs. Poplar .40, 470 load lbs. Basswood .37, 430 load lbs. Banak .44, 570 load lbs. Walnut .61, 1095 load lbs. African and Honduras Mahogany .45, 596 load lbs. Special framing—any width stile to your specifications by special request. Matching edge-banded veneer by special request. (Field trimming not permitted.) All dimensions prior to factory trimming and prefitting.

 

RAILS: 1-3/8" solid wood. Non-standard rails up to 15" will be SCL at mill option. Rails are securely bonded to core using a hot-melt glue process and then entire assembly is sanded to ensure minimal telegraphing of core and rail parts through veneer. All dimensions prior to factory trimming and prefitting.

 

OPTIONAL LOCKBLOCKS: 2-1/2" x 20" Softwood (standard). Other species by special request.

 

ADHESIVE: Polyvinyl Acetate (PVA) Type I adhesive standard. Type I adhesive is a waterproof glue and must withstand the bond test described in W.D.M.A. I.S. 1A-97 T.M.6 specifications.

 

FACTORY PREFINISH: Our Premium 2000 Prefinish is a 12-step operation performed on a 540-ft. prefinish line, which is one of the most sophisticated and advanced prefinishing systems in use throughout the industry. The finish is totally environmentally safe using a combination of water-borne acrylics, ultraviolet sealers, and topcoats, all of which are formaldehyde-free. This line addresses all of the negative properties of water-borne finishes. The prefinish process is applied to all 6 sides of the door, sealing it completely. These doors are prefinished in an in-plant environment by skilled personnel, eliminating all of the field finishing problems. We offer 8 standard polyurethane (equivalent) stain finishes: (TR-6) Clear, Teak, Red, Brown, Dark Brown, Mahogany, Gray, and Walnut. We have 2 standard polyurethane (equivalent) paint finishes: (OP-6) White 2071 and L4000. If our wide color range of standard finishes does not meet your requirements, we will custom color-match your choice of stain or paint.

 

RUSTIC: An embossed tempered hardboard face with a modulus of Rupture of 5700 PSI. Meets or exceeds ANSI/AHA – 135.4 1982 Standards. Prefinished on our 540-ft prefinish line with a 9-step application to capture the rich inherent beauty of Walnut and Oak veneers. Available in 8 decorator tones: Lite Oak, Oak, Golden Oak, White, Walnut, Classic Gray, Classic Mahogany, and Classic Autumn Oak. Rustic gives you a durable problem-free prefinished door at substantial savings compared to wood-veneered doors.

 

PRIMING: White standard color. Custom colors by special request. 4 coats of water-based acrylic materials are applied to faces. An equal application of priming material is applied to stiles. Top and bottom rails are clear-coated. Priming is not a sealer. Doors must receive paint manufacturer’s recommended sealer coats applied equally to all 6 sides of doors.

 

MAXIMUM LITE SIZE OPENINGS: Cut-out areas of half the height of the door must be at least 5-1/2" from any edge or hardware cut out. Cut-out areas the full length of the door must be at least 8" from edge of door and 5-1/2" from edge of hardware cut-out.

 

MACHINING: We will machine your doors to almost any hardware specifications. In addition, by special request, we offer coordination service. Supply us with approved door, frame, and hardware schedules and all templates, and we will complete all machining information on our machining sheets. There is a charge for this service and it will extend lead-times.

 

APPLIED DECORATIVE DOOR MOLDING: The applied molding designer series takes the flush door to a new level of fine millwork at a fraction of the cost of stile and rail door products. We offer 6 standard molding profiles and 4 standard plant-on configurations. (Refer to our brochure for standard layout configurations.) Your design options do not stop here, as we will custom design your choice of molding profiles and layouts. Our standard species is basswood; however, we will match face veneers by special request. Our standard sizes are M1 – 5/8" x 3/8", M2 – 1-1/8" x 9/16", M3 – 1-3/8" x 5/8, M4 – 1-3/4" x 3/4", M5 – 1-3/8" x 5/8, M6 – 1-1/2" x 3/8", and M7 – 1-3/4" x 3/4".

 

TRANSOMS: Continuous match or end match for finished opening sizes through 4/0 x 9/0. Rabbet for door and transom available by special request.

 

MOPAK: Mopak is a tough, transparent polyethylene film protecting the door from scratches, dust, and handling marks, standard on all prefinished doors. Available by special request on unfinished doors.

 

FLAT WOOD ASTRAGALS: Compatible wood species to match door face. Standard size 2-1/4" x 1/2"; other sizes by special request.

 

LIMITED WARRANTY: Life of installation.

 

ADDITIONAL OPTIONS: Dutch doors, Wicket doors, astragals, lites (wood and metal), louvers (wood and metal), glazing and identification marking.

 

NOTE: All doors manufactured for interior use only; “interior” is defined as a door installed and not exposed to exterior of building or subject to unequal temperature or humidity on either side of door.

 

 

Architectural Specifications Guide Effective 2/01 5P 2

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Eastern Mill: 980 Point Township Road, P.O. Box 112, Northumberland, PA 17857-0112   Tel 570.473.3557    Fax 570.473.3737

Midwest Mill: 402 N. Sheridan Street, P.O. Box 3098, South Bend, IN 46619-1416            Tel 574.288.4464    Fax 574.232.4621